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Titanium Forging

Professional Titanium Forging Manufacturer in China

We have 2500 Ton Mechanical Forging Press, 1000 Ton Mechanical Forging Press, and 630 Ton Mechanical Forging Press. We also have other machines, like milling, boring, drilling, grinding, and CNC machines.

What is Titanium Forging?

Titanium forgings refer to workpieces or blanks produced by the forging of deformed titanium metal ingots. By applying pressure to the titanium blank, plastic deformation occurs, thereby altering its mechanical properties. Forgings can be categorized into cold forging, warm forging, and hot forging based on processing temperature; hot forging is conducted at temperatures exceeding the recrystallization temperature of the titanium blank. Through this process, porosity and voids in the metal can be eliminated, enhancing the mechanical properties of the forged components. Titanium forgings exhibit characteristics such as a broad weight range, low density, high strength, superior specific strength, excellent corrosion resistance, favorable thermal performance, good low-temperature behavior, non-magnetic properties, and low thermal conductivity; thus they find extensive applications across various industries.

The manufacturing process of titanium forgings involves various forging techniques, including but not limited to open-die forging, closed-die forging, free forging, and equal-temperature forging. The choice of these processes depends on the type of titanium alloy, the complexity of the required components, and the requirements of the final application. During the manufacturing process, precise control of temperature and deformation rate is crucial to ensure the organization structure and performance of the forging. The advantages of titanium forgings include high strength, low density, good corrosion resistance, and high-temperature resistance, but also face the challenge of higher production cost.

Titanium alloys are distinguished by their exceptional physical properties, which require more demanding equipment during forging. Specifically, due to the significant higher deformation resistance of titanium alloys compared to carbon structural steel, and the relatively narrow forging temperature range, the equipment required for forging titanium alloys must have greater capabilities. These machines must be able to perform more strikes per unit of time, while a lower deformation rate helps to facilitate the plastic deformation of titanium alloys, ensuring the quality of the forged parts. In practical applications, for large forgings, the hydraulic press is preferred due to its ability to reduce the sudden increase in deformation force; for smaller cross-section forgings, the hammer is favored due to its ability to maintain the forging temperature and reduce the likelihood of cracking.

Titanium Forging By Shapes

FXZTi titanium forgings can be classified into the following types based on their external shapes and structures: shaft, cuboid, disc, bowl, cylinder, and special structures.

Forged Titanium Shaft
  • Grade:Gr1-4,Gr5,Gr7,Gr9,Gr12,Gr23
  • Standard:ASTM B348,ASTM B381,AMS4928
  • Max Dia: 1800 mm
  • Max Length: 10000 mm
  • Max. Weight: 15 T
  • Surface: Polished
  • Detection: UT, PT
  • Certificate:ISO9001,EN 1024 3.1
Forged Titanium Cuboid
Forged Titanium Cuboid
  • Grade:Gr1-4,Gr5,Gr7,Gr9,Gr12,Gr23
  • Standard:ASTM B348,ASTM B381,AMS4928
  • Max Length: 2000 mm
  • Max Height:1000mm
  • Max. Weight: 5 T
  • Surface: Polished
  • Detection: UT, PT
  • Certificate:ISO9001,EN 1024 3.1
Forged Titanium Rings
Forged Titanium Rings
  • Grade:Gr1-4,Gr5,Gr7,Gr9,Gr12,Gr23
  • Standard:ASTM B348,ASTM B381,AMS4928
  • Max OD: 2000 mm
  • Min ID:80mm
  • Max. Weight: 1500KG
  • Surface: Polished
  • Detection: UT, PT
  • Certificate:ISO9001,EN 1024 3.1
Rolled Titanium Rings
Rolled Titanium Rings
  • Grade:Gr1-4,Gr5,Gr7,Gr9,Gr12,Gr23
  • Standard:ASTM B348,ASTM B381,AMS4928
  • Max OD: 2500 mm
  • Min ID:80mm
  • Max. Weight: 1000KG
  • Surface: Polished
  • Detection: UT, PT
  • Certificate:ISO9001,EN 1024 3.1
Forged Titanium Disc
Forged Titanium Disc
  • Grade:Gr1-4,Gr5,Gr7,Gr9,Gr12,Gr23
  • Standard:ASTM B348,ASTM B381,AMS4928
  • Max OD: 2500 mm
  • Min Thickness:15mm
  • Max Thickness:500mm
  • Max Weight: 1500KG
  • Surface: Polished
  • Detection: UT, PT
  • Certificate:ISO9001,EN 1024 3.1
Forged Titanium Cylinder
Forged Titanium Cylinder
  • Grade:Gr1-4,Gr5,Gr7,Gr9,Gr12,Gr23
  • Standard:ASTM B348,ASTM B381,AMS4928
  • Max OD: 1200mm
  • Min Thickness:12.5mm
  • Max Height:1500mm
  • Max Weight: 750KG
  • Detection: UT, PT
  • Certificate:ISO9001,EN 1024 3.1
Forged Titanium Flanges
Forged Titanium Flanges
  • Grade:Gr1-4,Gr5,Gr7,Gr9,Gr12,Gr23
  • Standard:ASTM B348,ASTM B381,AMS4928
  • Nominal Pressure Range: PN2.5-PN160
  • Nominal Size Range: DN10-DN2000
  • Flange Type Code: PL SO WN IF SW Th BL
  • Detection: UT, PT
  • Certificate:ISO9001,EN 1024 3.1
Forged Titanium Special Structures
Forged Titanium Special Structures
  • Grade:Gr1-4,Gr5,Gr7,Gr9,Gr12,Gr23
  • Standard:ASTM B348,ASTM B381,AMS4928
  • Manufacturing Method: CAD Drawings
  • Forging Method: Hot Forging
  • Detection: UT, PT
  • Certificate:ISO9001,EN 1024 3.1

 

8 Products Found.

Titanium Forging By Grades

  • CP Gr1-4 Titanium Forging
    • Main Components: Ti
    • Tensile Strength:≥400 Rm/MPa
    • Yield Strength:≥275 Rp0.2/MPa
    • Elongation:20%
  • Gr5 (Ti64) Titanium Forging
    Gr5 (Ti64) Titanium Forging
    • Main Components: Ti6AL4V
    • Tensile Strength:≥895Rm/MPa
    • Yield Strength:≥825Rp0.2/MPa
    • Elongation:10%
  • Gr7(Ti-0.25Pd) Titanium Forging
    Gr7(Ti-0.25Pd) Titanium Forging
    • Main Components: Ti-0.25Pd
    • Tensile Strength:≥370Rm/MPa
    • Yield Strength:≥250Rp0.2/MPa
    • Elongation:20%
  • Gr12(Ti-0.3Mo-0.8Ni) Titanium Forging
    Gr12(Ti-0.3Mo-0.8Ni) Titanium Forging
    • Main Components: Ti-0.3Mo-0.8Ni
    • Tensile Strength:≥485Rm/MPa
    • Yield Strength:≥345Rp0.2/MPa
    • Elongation:18%
  • Gr5 ELI&Gr23 Titanium Forging
    Gr5 ELI&Gr23 Titanium Forging
    • Main Components: Ti6AL4V
    • Tensile Strength:≥895Rm/MPa
    • Yield Strength:≥825Rp0.2/MPa
    • Elongation:10%
  • Ti-6242 Titanium Forging
    Ti-6242 Titanium Forging
    • Main Components: Ti-6Al-2Sn-4Zr-2Mo-Si
    • Tensile Strength:≥1150Rm/MPa
    • Yield Strength:≥923Rp0.2/MPa
    • Elongation:15%

Titanium Forging By Different Industries

Titanium Forging Process

Step 1.Material selection
Step1.Material selection

The selection of titanium alloy forging material is very important, and generally, good-quality titanium alloys with good processing properties are chosen as raw materials.

Ste2.Pre-treatment
Step2.Pre-treatment

Before forging, the raw material needs to be pre-treated, such as removing the oxide scale.

Ste3.Billet Heating
Step3.Billet Heating

Heat the pre-treated billet to a certain temperature to make it have enough plasticity.

Step4.Forging Forming
Step4.Forging Forming

Place the heated billet into the forging equipment and shape it into the desired shape by hammering or pressure.

The Application Scope of FXZTi Titanium Forgings is Extensive

FXZTi has accumulated over 15 years of rich experience in producing titanium forgings. We implement strict process control plans, from titanium ingot manufacturing to forging. We are equipped with advanced forging equipment of 2500 tons to ensure that product quality reaches excellent levels. Our chemical composition, appearance dimensions, microstructure, and mechanical properties have received consistent recognition and high praise from many customers. With the continuous development of our titanium forging business, our titanium alloy forgings are now widely used in various fields such as aerospace, energy, automotive industry, medical devices, and sports equipment.

 

The Application Scope of FXZTi Titanium Forgings is Extensive

The Criteria for Assessing The Quality of FXZTi Titanium Forgings Are Highly Stringent

Titanium Forgings Are Highly Stringent
Inspection of Titanium Forgings

FXZTi has established a comprehensive ITP (quality inspection plan)and QCP (quality control plan), and the inspection of titanium forgings mainly includes the following aspects:

Chemical composition inspection:
Chemical composition inspection is crucial for judging the quality of metal forging products. For general forgings, the composition is determined by sample analysis at the furnace mouth during smelting. However, for important or questionable forgings, chemical or spectroscopic analysis of chips can be conducted.

Visual and dimensional inspection:
Visual and dimensional inspection checks for surface defects, shape errors, and size discrepancies in forged parts to ensure they meet specified dimensional requirements.

Macroscopic organization inspection:
Macroscopic organization inspection involves examining the surface or cross-section of forged parts using methods such as sulfur printing, hot acid etching, cold acid etching, and fracture examination to detect defects such as cracks, segregation, and white spots.

Microstructural examination:
Microstructural examination involves the observation and analysis of the microscopic structure and distribution within a forged component using an optical microscope. This process aids in elucidating the relationship between microstructure and the performance of the forged component, as well as revealing the distribution of segregation and various compounds.

Non-destructive testing:
Non-destructive testing includes ultrasonic testing, magnetic particle testing, and radiographic testing. These methods can detect internal or surface defects in forgings without destroying them, and have the advantages of high penetration, high sensitivity, and easy operation.

Advantages of FXZTi Titanium Forgings

Thorough Process Design
Thorough Process Design

FXZTi has three engineering designers who blend various titanium alloy grades to design molds, prepare raw materials, set temperature values, determine forging ratios, and conduct heat treatments with meticulous attention to detail to meet your specific requirements and maximize cost savings.

Advanced Production Equipment
Advanced Production Equipment

FXZTi has one 2500-ton and one 1000-ton forging equipment, 6 resistance furnaces, and over 20 sawing, milling, and boring machines. Our annual production capacity is over 2,000 tons, and we can deliver the titanium forgings you require quickly.

Strict Process Control
Strict Process Control

During the production of titanium forgings, we strictly follow the FXZTi ITP (quality inspection plan) and QCP (quality control plan) and maintain complete records of the process to ensure that every titanium forging product you receive has traceable quality.

Titanium Forging
Over 15 Years of Specializing in The Manufacture of Titanium Forgings

Top 10 Titanium Forgings Industry in China

Titanium Forging Materials

Grade Tensile strength
Rm/MPa
Tensile strength
Rm/MPa
Tensile strength
Rm/MPa
Gr1 240 140 24
Gr2 400 275 20
Gr3 500 380 18
Gr4 580 485 15
Gr5 895 825 10
Gr6 685 585 15
TA7 785 680 10
Gr7 370 250 20
Gr12 485 345 18
BT-20 885 825 8
AB-5 1030 900 10

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